390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by bb429power »

No, what happens is the engine would be tuned to that specific car. When I say that I mean the power curve (lets say you had a 5,000 lbs beast) would be adjusted to move that vehicle where it needs it like low end to get it moving. In this heavy truck you would want it tuned for low end power. Plus the gearing in the trans and axle are effecting the power output of the engine or at what speed the engine will peak. So you could have it tuned to work perfect in that vehicle, its like a coffe house, everybody is fine with just plain coffe (lets say a crate motor is the coffe). But we all want a custom order since we all have different tastes and needs (we need are engines to perform a certain way for the car we have). Am I helping or just making it more confusing? I'll figure out how to explain it better to you if needed. Its a simple concept but its difficult for me to think of the words to describe it to you. :yes: :no: Maybe so?
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by OldRedFord »

I think $1000 is not too outrageous for a day of dyno time. But fees probably vary from area to area.


Question, even tho drag motors are dyno tuned, do they still need tuning along with the car at the track? :2cents:
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Ranchero50 »

I can see active diagnostics on the chassis dyno, but I doubt I could change my motor to be a low end grunt motor vs. a high rpm runner via carb and ignition timing. I can change the distributor curve (or at least see where the timing needs to be) if I have the correct diagnostic stuff.

:2cents: I only checked mine on the dyno after tweaking it to run it's best on the street.
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by bb429power »

The difference is you can adjust the power curve by changing the ignition and cam timing, then stuff like the secondaries. After a plain old engine dyno, you can but don't have to make adjustments at the track. If you do it will just be to get the peak performance for when you drive/race that car. It would just be moving the dizzy and changing secondary springs. I'm not trying to say drop everything and never use a regular dyno again, I'm just saying that if you can find a place that does a chassis dyno for around the same or a lower price, you might want to look into it. But it wont tell you the true horsepower or "flywheel horsepower". So the numbers will be lower.
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by robroy »

Good evening Jamie, BB429Power, Alvin, 70_F100, and Tim, thanks for your excellent replies!
Ranchero50 wrote:A timer... Heck that's usually the first step on a new weekend, gather all the tools and clean up the mess from the kids or the last project, then put the tools away.
I know what you mean! When working outdoors I naturally developed the habit of cleaning up and organizing the tools at the end of each day, but I find that I'm getting spoiled quickly by the garage work area. I'll leave tools everywhere until I force myself to focus on organization!

I can't explain it, but time spent on organization usually feels ineffective to me, yet I know rationally that quite the opposite's true; there's nothing like a clean, organized work area. I probably inherited this odd subconscious preference for disarray, not that that's a good excuse!
bb429power wrote:Maybe you should talk to my builder in Michigan. He takes it to a buddy of his in Ohio and tunes it for a total of like $500. Then he's getting us a deal on a chassis dyno to tune it to the car, we didn't get the engine dynoed at all.
BB429Power, that sounds like a great deal you've found! I also enjoyed reading your thoughts on dyno and tuning techniques. You provoked a good discussion. When I get near the point where I'm ready to consider my first chassis dyno, I'll check back with you for your thoughts on the specifics of my situation.

Alvin, 70_F100, Tim, and Jamie, thanks for your dyno and tuning thoughts also! Since I'm not quite ready to begin thinking about those topics I'll skip responding individually to each of your posts--or at least postpone it--yet I really appreciate your posts!

Thanks to the generous advice I've received in Spacer plate, inspection cover, and header clearance issues, I've managed to make some more progress.

I installed the flywheel for the final time, stepping up the bolt torques carefully to 80 ft/lbs and using red thread lock. I also paid a lot of attention to the bolt lengths, and I'm happy to report that they're the ideal length. They have complete thread engagement without sticking out on the front side of the crankshaft flange at all! Here I am getting the flywheel immaculate with brake cleaner.

Image

With the cumbersome job of installing the clutch and pressure plate complete, I removed the clutch alignment tool. As documented in Pilot bushings, bearings, and bell housing alignment, I used my modified alignment tool here--I had to reduce its diameter slightly to slip in to the pilot bearing.

Image

Then I torqued the pressure plate bolts down to ~28-30 ft/lbs. Thanks to Frank and Fordman for their great advice in Torque spec for pressure plate bolts?

I used red thread lock on these bolts too, even though their torque value's a lot less. The particular caliber of red thread lock I have is the mellow variety (it's not the strongest available), and they were easy to remove after the first time around (last time I pulled the engine).

Image

With the pressure plate complete, I did the final bell housing installation. I torqued its bolts to 40 ft/lbs.

ImageImage

Then I wheeled the engine and transmission nearby one another! Tomorrow I'll stab 'em together.

Image

Jamie, BB429Power, Alvin, 70_F100, and Tim, thanks for your superb replies!
Robroy
Last edited by robroy on Thu Mar 18, 2010 4:40 am, edited 1 time in total.
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by basketcase0302 »

Robroy,

I'm on the edge of my seat biting my nails... :pop:
I know the video should come any day now, of the engine in the truck! :thup:
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by robroy »

Good evening Jeff, thanks for replying!
basketcase0302 wrote:I'm on the edge of my seat biting my nails... :pop:
I know the video should come any day now, of the engine in the truck! :thup:
Well thanks for being interested!

I'll probably have the engine in and running in two or there more weeks, but it could happen much sooner. As you know, sometimes things fly together in hours and other times it's a long process full of oddball, tricky puzzles.

I'd think that having put all this together before--and quite recently even--would make things go much more quickly this time! And that's true to some degree. Yet I find myself wanting to improve on the way I implemented it last time!

Thanks again for your excellent reply Jeff!
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Ranchero50 »

One suggestion since you are this close;

Since we read about headers eating starters so often I would suggest mocking the headers and starter now and checking the clearance between the headers and starter. This is an ideal time to fab up a heat shield to help protect the starter from the header heat so this may actually be the 'final' time you put it together. At this point you can easily drill and tap the cast iron bellhousing lip around the starter for a couple 1/4-20 bolts and cut a sheet of metal 7"x8" and bolt it on.

Simple and effective.
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Skifu »

Nice engine,looks like you used good parts,I know the joys of having a good shop,its great,I as well hate to organize tools and such,cleaning up takes away from other things,but sooner or later,we just got to do it.have you ever spent 30 minutes looking for a 10mm socket?and had it in your pocket?Its fun,is it not!!!
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Skifu »

Is this the 390 that this lucas guy built for you? I was under the impression you had to finish it up yourself,Im glad its all coming together,nothing is more aggravating than waiting on a motor or parts for your ride.sorry,Ive not followed this thread for a while.
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Alvin in AZ »

[quote="Ranchero50"
This is an ideal time to fab up a heat shield to help protect the starter...
...you can easily drill and tap the cast iron bellhousing lip around the starter
for a couple 1/4-20 bolts and cut a sheet of metal 7"x8" and bolt it on.
Simple and effective.
Jamie[/quote]
Wow! Cool one, Jamie. :)
Robroy you gotta do this. ;)
But we gotta have pictures tho, Jamie ...anyone?

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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by robroy »

Good evening Jamie, Skifu, and Alvin, thanks for replying!
Ranchero50 wrote:One suggestion since you are this close;

Since we read about headers eating starters so often I would suggest mocking the headers and starter now and checking the clearance between the headers and starter.
That's an excellent idea! I gave this a whirl today (more later in this post).
Ranchero50 wrote:This is an ideal time to fab up a heat shield to help protect the starter from the header heat so this may actually be the 'final' time you put it together. At this point you can easily drill and tap the cast iron bellhousing lip around the starter for a couple 1/4-20 bolts and cut a sheet of metal 7"x8" and bolt it on.
That sounds like a smart idea!

Today I wrote Robb at RobbMc about the starter heat shield idea. I've heard that the RobbMc starters are highly resistant to heat problems, so I wasn't sure how necessary a shield was for it.

Robb himself replied right away as he always seems to (amazing service). I read in his mail that if I have at least 1/2" of clearance all around the starter, and especially the starter solenoid, I probably don't need to worry about heat shielding. I also read that if I have 1" or more of clearance, a shield's certainly not necessary.

I measured the clearance and took some photos. The clearance ranged from about 1" to about 1 and 1/2", depending on where the measurement was taken! I sent the photos to Robb and he said that a shield's unnecessary.

Image
Image
Image
Image

Robb also mentioned that if I were to install a shield, the shield should be as close to the header tubes as possible, to provide for maximum air flow around the starter--interesting!
Skifu wrote:Nice engine,looks like you used good parts,I know the joys of having a good shop,its great
Thanks Skifu! Yeah there's nothing like a spacious, clean work area.
Skifu wrote:I as well hate to organize tools and such,cleaning up takes away from other things,but sooner or later,we just got to do it.have you ever spent 30 minutes looking for a 10mm socket?and had it in your pocket?Its fun,is it not!!!
Well said! I've had that exact type of thing happen all too many times. Time spend on organization seems to pay off surprisingly well.
Skifu wrote:Is this the 390 that this lucas guy built for you?
Yes, this FE was built by Tom Lucas at FE Specialties.
Skifu wrote:I was under the impression you had to finish it up yourself
Nope! When I picked it up from Tom's shop it was pretty much ready to install.
Skifu wrote:Im glad its all coming together,nothing is more aggravating than waiting on a motor or parts for your ride.
I know what you mean! I was so busy during the wait that I hardly realized I was waiting for anything though--this time at least.
Skifu wrote:sorry,Ive not followed this thread for a while.
That's OK! Thanks for your interest and comments Skifu.
Alvin in AZ wrote:Wow! Cool one, Jamie. :) Robroy you gotta do this. ;)
But we gotta have pictures tho, Jamie ...anyone?
It was indeed a great idea! And I'm sure that with a regular starter design, it would be necessary. Yet it seems from Robb's response that this RobbMc starter doesn't require a shield at all, especially with the 1" to 1.5" clearances I have all the way around it.

Jamie, Skifu, and Alvin, thanks for your fantastic replies!
Robroy
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Alvin in AZ »

robroy wrote: Image
{Wow! Cool! picture! :}
It was indeed a great idea!
Robroy
Yeah, it was. :)
Jaimie prob'ly just forgot (I sure enough did) that you had that fancy ;) starter.
Next header-thread I see, I'll call for pictures in -it-. ;)

Alvin in AZ
Last edited by Alvin in AZ on Sat Mar 20, 2010 11:15 am, edited 1 time in total.
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by DuckRyder »

Nice to see the progress! :thup:

Can't wait until #50 is driving down the road (and the chassis dyno numbers) :wink:

On a forum moderation note, let us watch the language, remember its a family friendly place let us not let it slip... :wink:
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Re: 390FE (406ci) for #50, built by Tom Lucas at FE Specialties.

Post by Power By Ford 70 F250 4x4 »

Its been a lot of fun reading this project ever night,expecially since I am doing the exact same thing a couple of weeks behind your progress.I have certianly learned a few things.So I would like to thank you for all the time and effort you put in to sharing your experience with us.I also would like to know what brand of headers you went with and what size primaries?
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