'71 F-100 Rehab

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grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

Bad weather and engine issues on one of my other vehicles has slowed my progress to a crawl. I've mocked up the patch section and compared it to the stamped steel mount and OEM passenger side mount and it looks as though I've got the angles off a bit. I'm going to have to make a couple of relief cuts on the sides so I can make a bend to get things closer to what they should be.
grems4ever
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Re: '71 F-100 Rehab

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Just so everyone knows I haven't fallen of the face of the earth, I've finally had time to get back to work on the cab mount. :D

After stripping off the scrap piece of floorboard from the other mount so I could compare the two and doing a couple of mock-ups against the replacement section of floorboard, I've got the lower half of the mount welded up. I just need to finish weld a couple of places on the upper half and I can begin thinking about making one cab mount out of them again.

Here's some pictures...
Image

Image

I guess I ought to fill in some of the holes from drilling out the spot welds. The guy running that machine was getting a little carried away there...

The other cab mount appears to be in much better shape, but I won't know for sure until I get it more cleaned up.
grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

Here's the right side cab mount. The inside of the mount needs a little cleaning and some reinforcement, but the real challenge will be the very end of the section that sits under the floorboard. :o

Image

Image
grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

As I'm beginning to think about how things may start going back together this summer, I've been thinking about how Ford typically painted things. It seems that the cab and firewall were body color, but what about the core support and inner fenders? Since the truck had been painted once before I got it, I have no clue what those items are supposed to be. Thoughts?
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sargentrs
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Re: '71 F-100 Rehab

Post by sargentrs »

Not sure if it's indicative of all trucks but the 2 low mileage originals here http://www.fordification.com/photogalleries.htm show them black.
Randy
1970 F100 Sport Custom Limited LWB, 302cid, 3 on the tree. NO A/C, NO P/S, NO P/B. Currently in 1000 pcs while rebuilding. Project thread: http://www.fordification.com/forum/view ... 22&t=59995 Plan: 351w, C4, LSD, pwr front disc, p/s, a/c, bucket seats, new interior and paint.
1987 F-150 XLT Lariat, 5.0/C6 auto.
grems4ever
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Re: '71 F-100 Rehab

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Thanks. I've been leaning toward a satin or flat black so seeing some in black is encouraging.
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Re: '71 F-100 Rehab

Post by grems4ever »

Rain, rain, and more rain. Gotta love springtime in Missouri. :doh: I took a break from trying to get lawn equipment working to tinker with the right side cab mount.

Patches made...
Image

Cab mount cleaned up and weld-through primer applied...
Image

Once the primer is dry, I'll start tacking the patches in. Stay tuned...
grems4ever
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Re: '71 F-100 Rehab

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Welded in...

Image
grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

Afternoon all.

I spent some time comparing angles and measurements between the mostly original cab mount and the rebuilt one. I had to adjust the fit of the two halves of the rebuilt one a little with some grinding and hammer work, but I'm within 1° of factory on the angles and 1/8" on overall length. It fits pretty snug against the section of replacement floorboard I have hanging around so I think I'm pretty safe to start welding things together as I have time.

Once I get the rotted section replaced on the back of the right side mount, the road block that has had me stalled for so long will be mostly cleared out. My goal is to have the cab repairs done and it weather tight before winter sets in again.
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hfdco4
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Re: '71 F-100 Rehab

Post by hfdco4 »

Damn fine work there. Keep up the great work!
Paul
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1970 F250 4x4
2016 F150 4x4 2.7 ECO
Gone 1997, 1999 & 2003 F150 4x4s
Gone 1988, 1989 & 1991 Broncs
grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

Well my friends, the driver's side cab mount is whole again. :D

Image

Image

Image

I still need to dress up the plug welds a little more, but I think it came out pretty good. Especially for a first time...
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jzjames
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Re: '71 F-100 Rehab

Post by jzjames »

You’re the first guy I’ve ever seen fabricate the cab mounts like that. Why not! Hope they fit up well for you. Looks like they should work just fine. Hope to see the final pics of the restored cab mounts. :thup:
grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

That's my philosophy. I got the cab mounts for free and the sheet metal for a song so I'm only out my time and some mig wire. :thup:
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hfdco4
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Re: '71 F-100 Rehab

Post by hfdco4 »

Great job!
Paul
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1970 F250 4x4
2016 F150 4x4 2.7 ECO
Gone 1997, 1999 & 2003 F150 4x4s
Gone 1988, 1989 & 1991 Broncs
grems4ever
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Re: '71 F-100 Rehab

Post by grems4ever »

hfdco4 wrote:Great job!
Thanks!

I'm taking a break this weekend to straighten out some parts I got a little too rough with on the trail mower. Nothing too complicated, just straightening and reinforcing one piece and then modifying another so it will go back together. The paint on the hard part is out drying and the other just needs some welding and paint. It should be done and back together by this evening if the weather cooperates.
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